IVA SCHMETZ Industrial Furnaces (Shanghai) Co., Ltd

Company Profile

As a member of IVA Schmetz Group, we specialize in the development and manufacture of industrial furnaces and offer innovative and reliable solutions in this field. With nearly 80 years of thermal processing experience, more than 400 employees at 5 locations and our 5 established brands ( IVA, SCHMETZ, B.M.I., Mahler and Huisen), we are in a position to meet all customer requirements in the field of Aerospace, Automobile, Commercial Heat Treating, Energy, Medical and Tool and Die.

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  SCHMETZ Vacuum Furnace

  ●Max. load weight 15 tons ●Up to 13 bar high pressure gas quench ●Up to 1600℃ working temperature ●Graphite hot zone, optional all metal hot zone ●*FUTUR* convective heating system, ensures rapid heating up to austenization temperature, and excellent temperature uniformity within the load ●Optional *2R * or *2×2R*system for square hot zone, features vertical 2 directional cooling or vertical/horizontal 4 directional cooling ● Optional *RD PLUS* system for round hot zone, features 360 degrees gas cooling, with intensified hearth gas cooling, especially suitable for large die mold ● *TMS* system, Thermprocess-Management-System, menu-guided heat treatment process with optimised recording and documentation ● Capable of isothermal quench ● Optional *COOL PLUS* integrated automatic sub-zero system, functions controlled deep freezing down to -145℃ by temperature gradient, results in minimized retained austenite，safer working environment and better work piece performance ● Optional *2 PLUS * system, features a standalone quenching chamber attached to a standard furnace, thus quenching shall be more efficient and better performed ●Optional * eSS * Energy-saving system for square hot zone, saves 10%-20% electric power, 10% cycle time, and 10% quenching efficiency.
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  ISS Fully Automatic Heat Treatment Production Line Control System

  ●Intuitive user interface, similar to CMC Process Software ●Easy to observe and operate the work flow ●Fully automatic inter-lock function avoids personnel and equipment damage caused by misoperation ● Easy to access to program log ● Convenient for long-term archive, and backup charge data ● Enhanced user permission management, thus improves data security ● User friendly connections allows to access to user data system for higher production efficiency
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  Atmosphere Furnace

  Besides traditional Endo-gas, Nitrogen—Methanol, nitrocarburising atmospheres, our furnace can also utilize “Direct Injection” process. It involves direct injection of natural gas and air into the furnace chamber without gas generator. Apart from being highly efficient and minimized gas consumption, this process ensures quick, uniform and reproducible carbon transfer. ● Besides Endo-gas, Nitrogen—Methanol, nitrocarburising, it can also utilize “Direct Injection” process. It involves direct injection of natural gas and air into the furnace chamber without gas generator. Apart from being highly efficient, minimized gas consumption, this process ensures quick, uniform and reproducible carbon transfer. ●“Intensified Quench” system guarantees even dispersion and mobility of oil, as well as its effective flow in the gap between parts, thus all parts receive uniform cooling. It is especially suitable for low alloy steel hardening. ●Patented CMC control software is a fully automatic control system for intuitive, precise control ●Sectional silicon carbide (SiC) guide sleeve and hearth plate increase furnace gas and temperature uniformity ●Load transfer chains consist of 2 segments. Cold chain involves charge transfer, while hot chain withstands high temperature and carburizing, results in longer service life
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  Pre-evacuation Nitriding Furnace

  Evacuable Nitriding Tempering Furnace  Suitable for gas nitriding, gas nitrocarburising, preoxidation and postoxidation, annealing, ageing and tempering processes;  Unique control system and advanced sensor help users achieve intuitive, precise control；  Optional pre-oxidation treatment for faster nitriding and a better infiltration layer;  Provides improved surface and internal part quality, as well as no pollution during both vacuum and post-vacuum;  Optional slow cooling or fast cooling in the furnace for reducing distortion or preventing nitride precipitation;  Optional post-oxidation treatment for increased anti-corrosive properties;  Exhaust gas is fully burned before discharge, resulting in no environmental pollution.
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  Mahler's Belt Furnace for Bright Annealing

  Belt furnace for bright annealing of stainless steel tubes For almost 60 years MAHLER Industrial Furnaces has been a synonym for innovative furnace systems in outstanding quality. The range of products reaches from standard to highly specialized furnaces. Furnace Characteristics: > Tubes length: up to 30+ m > Heating Type: Electric or with fuel gas (recuperator burners for high efficiency) > Protective gas: Pure H₂ or cracked ammonia > Quality brickwork ensures high energy efficiency > High-precision gas balance system to ensure the optimal atmosphere flow inside the furnace > Annealing temp. up to 1180 °C > Capacity up to 1200 kg/h